Quality Management

Working together to shape a sustainable future

LEADERSHIP IN QUALITY ASSURANCE & OUR COMMITMENT TO QUALITY IS WOVEN INTO EVERY FIBER.

QUALITY MANAGEMENT

Leadership in quality assurance & our commitment to quality is woven into every fiber. From fabric selection to final shipment, we ensure your brand reaches the highest international standards.

OUR FOUNDATION

Leadership in Quality Assurance

At WOVEN SPHERE – Apparel Hub, quality is not a final checkpoint; it is the foundational principle woven into every stage of our process. Our proactive quality management system ensures your products meet the highest international standards for craftsmanship, durability, and fit.

Mr. Kamrujjaman

DIRECTOR OF QUALITY MANAGEMENT

With over 12 years of experience as Chief Inspector at SGS Bangladesh Ltd., a global leader in testing, inspection, and certification, he brings unparalleled expertise and a rigorous eye for detail to your orders.

We Guarantee:

International Standards Compliance

Adherence to the stringent requirements of leading global brands.

International Standards Compliance

Adherence to the stringent requirements of leading global brands.

International Inspection Standards

We adhere to the most stringent international quality standards to ensure consistent, objective evaluation.

ANSI / ASQC Z 1.4

Standard for sampling procedures and tables for inspection by attributes (1993).

DIN 40080 / BS 6001

ISO 2859-1 compliant standards are used for international consistency.

Single Sampling Plan

Normal inspection protocols are designed to ensure reliability and efficiency.

Three-Stage Inspection Process

We conduct comprehensive inspections at critical junctures throughout production to identify and resolve issues early, ensuring consistent quality and minimizing costly rework.

Stage 1

Pre-Production (PPI)

TIMING

Before bulk production begins (10-20% materials ready)

Laying a Solid Foundation

Prevent defective materials from entering production lines early

Key Activities

Raw Materials Assessment (Weight, shrinkage, colorfastness)
Fabric Defect Analysis (4-Point System)
On-Site Lab Tests (GSM check, shrinkage, color shade matching)

Stage 2

In-Process (DUPRO)

TIMING

When 20–80% of production is complete

Ensuring Consistency on the Line

Correct problems mid-production to avoid rework on full lots

Key Activities

Sewing Line Monitoring (SPI checks, needle alignment)
Inline Quality Checks (No loose threads, proper hemming)
Testing & Analysis (Seam strength pull tests)
Factory-Level QC Integration (Table-wise checks)

Stage 3

Final Inspection (FRI)

TIMING

When 80–100% of goods are packed

The Last Line of Defense

The Last Line of Defense

Ensure only compliant products reach your customers.

Key Activities

AQL-Based Sampling (Critical, Major, Minor defects)
Advanced Testing (Barcode scanning, needle detection)
Packaging Integrity & Label Verification
Remediation Protocol (100% re-inspection if fails)

CLASSIFICATION

AQL Standards &
Defect Categories

Our inspection methodology follows the ANSI/ASQ Z1.4 – ISO 2859-1 standard, General Inspection Level II.

Most Common Configuration:

AQL 2.5 / 4.0

Critical Defects: AQL 0.0 (Zero acceptance)

Major Defects: AQL 2.5

Minor Defects: AQL 4.0

DEFECT CLASSIFICATION

AQL

EXAMPLES

IMPACT

CRITICAL

0.0

Sharp objects (needles)
Hazardous dyes
Safety hazards

Automatic Rejection
Zero Tolerance

MAJOR

2.5

Holes / Tears
Incorrect sizing
Poor stitching
Color mismatch

Up to 2.5% of sampled units may be defective.

MINOR

4.0

Loose threads
Surface stains
Minor cosmetic issues

Up to 4% of sampled units may be defective.

Visualizing Our Standards

Before any garment production begins, every roll of fabric is inspected for defects. This is the first and most crucial step in our quality control process.